Services
VIA Complect offers a full range of die casting services (high pressure and vacuum) of aluminium and ZAMAC products. We are capable of consulting you in early stages of your product in order to guarantee an optimal production process and product properties. We can design, manufacture and maintain your custom die casting molds and, eventually, set up a quality controlled production pipeline for your die casting project.
Product designDesign
VIA Complect has more than 30 years of experience providing die casting services mainly for the electronics and automotive domains.
Our experts can support you with proper application material choice, product design, assembly design and mechanics, strength analysis, tolerance study and DFME.
Our main advantage is to obtain your product design to real industry capabilities with less means.
Stress/strength analysisAnalysis
Our mechanical team can support you during design optimization. Simulation analyses are performed by next generation software by Siemens NX.
Result reports are deeply researched and analysed in order to achieve the most robust product design.
PPAP / DFMEA / PFMEAPPAP
We can release all design documents during product lifecycle such as:
Our quality department is also trained for release of First Article Inspection Reports and 8D Reports for issues in serial production.
Mold design & simulationMolds
VIA Complect has several decades of experience in designing and production of molds for aluminium high pressure die-casting. Our team is trained and certified for the latest die casting requirements.
We strictly use design process flow technology combined with castability studies.
Our studies include gate calculation, filling time calculation, flow rate calculation and thermal layout.
Combined with process flow simulations this is the key for best product results.
Mold manufacturingManufacturing
VIA Complect covers the entire mold manufacturing process.
By closing the loop from design, through manufacturing and actual die casting we bring measurable added value for our customers.
Mold maintenanceMaintenance
Mold maintenance is a critical component of a mold’s lifetime. Thus, VIA Complect is using a strict checklist for preventative, inspection and general maintenance. Moreover, as the die-casting is an inhouse process the routine maintenance is made immediately on site. We are using high quality consumables for surface finishing and special coatings for increasing productivity and production reliability.
High-pressure die castingPressure
As professionals in die casting, we are focused on production of highest precision and quality castings from Aluminum and Zinc based alloys.
The Collaboration of our in-house die casting process team, our in-house maintenance team, in-house tool production, and the serial machining of die-castings is the key to our success.
Our equipment of 2 production lines from 250 to 320 tons, allow us to produce parts in size ranging from a few grams up to around 2 kg.
Vacuum die castingVacuum
Continuous increasing customer demands directed us to vacuum die casting technologies.
Vacuum die casting process guaranteed us high quality parts without porosity.
Now we can boast a stable & optimised process with significant improvements on the castings, such as reduced turbulence, closing waves, air traps, and high quality surfaces.
Moreover, mold’s lifetime is significantly increased by Vacuum die casting process.
Material managementMaterial
We have diverse suppliers (e.g., for aluminium, ZAMAK) in different countries that we use for continuous production flow, thus eliminating single points of failure. We can set up the overall material delivery process completely.
For clients with highly specific certification requirements on the materials to be used we also operate with customer provided materials.
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